Advanced Toolpath Creation
In yet another revolution in the jewelry industry, making the most advanced toolpath is now as easy as selecting the part you want to mill. Revo 540C’s exclusive toolpathing software makes significant advancements over previous versions by automatically calculating the numerous possible ways to create a toolpath for your model. Many processes that were previously “advanced” are now automatically produced by the toolpath-generating software.  You select the level of accuracy and efficiency necessary for a particular model and the software does the rest: maximizing the angles available to achieve the best possible surface finish and creating the output file.
Surface Finish
Advances in toolpath options mean advances in surface finish, improving on even the high-quality finish available from past generations of Revo mills. Every part on the Revo 540C – including cutters, wax, spindle speed, cutting speed, and toolpath generation – works together as a completely integrated system to create parts with a very high level of surface finish.
USB Control
The Revo540C is linked to its computer via a brand-new USB control system. This faster and more efficient connectivity between the PC and the mill means faster data transfer, higher speeds, improved reliability, and enhanced performance.
 Dual Spindle Technology
Two high-speed spindles (Vertical 30,000 RPM and Horizontal 20,000 RPM) approach the model from two different directions, providing a more sophisticated approach to milling than has ever been available in the jewelry industry. This exclusive configuration allows almost any model to be machined completely without the hassle of changing fixtures or part position, and results in easier set-up, more accurate models, and improved repeatability. In significant advancements, two different cutters may be installed in each spindle, and the inside of a ring may be completely hollowed out without sacrificing accuracy or stability. Dual-Spindle technology produces advanced models in a single operation, virtually elimatinating the need to change fixtures.
Tool-less Fixtures
 Fixtures are key to milling quality models with minimum set-up time. The Revo 540C takes this concept to a whole new level: nearly every set-up process is designed to be performed without the use of tools. Years of research, design and development have led to five new, easy-to-use, hand-tightened fixtures which mount to the A axis without the use of tools, allowing for the machining of almost any kind of jewelry model while providing superior ease-of-use and without sacrificing part quality.
Dual Pump and Filter
Machining models with the finest, most narrow tools provides the best part detail, while high spindle speeds offer the best surface
finishes. To allow for these superior levels of performance, both tools and wax must be kept cool. The REVO 540C’s newly redesigned dual pump and filter system ensure proper coolant levels and recirculation of coolant to yield the best results even in highly-detailed models.
 RPM: Revo Procedure Manager
Revo 540C offers the next generation of control software: RPM, or, Revo Procedure Manager. Designed to make your job easier, this completely  redesigned software solution guides you from beginning to end through the set-up and assembly process for each job.Easy-to-follow prompts and graphics help ensure you don’t get out of sequence or forget a step, thereby enabling you to create more accurate, higher quality parts.
New Overall Design
While the underlying frame was retained from the 540B model, the spindle, A axis, coolant pump, surrounding spindle housing, and computer support have all been redesigned to reflect years of refinement and design knowledge. Brand-new fixture mounts and catch-all trays for storage, top-mounted work-light, universal stop button, and encased laptop control computer all reflect updates to design and technology that enhance both the practicality and the appearance of the new system.
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